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Slip-Sliding Away: The Top Lubricants for Tantalum Stamping, Drawing, and Machining.

Lubricants for Stamping, Drawing, and Machining Tantalum:

Tantalum is a dense and hard metal that is used in a variety of applications, including electronic components, medical devices, and aerospace equipment. When stamping, drawing, or machining tantalum, it’s important to use the right lubricant to reduce friction, heat, and tool wear. In this article, we will explore the best lubricants for stamping, drawing, and machining tantalum.

Synthetic Oils

Synthetic oils, such as polyalphaolefins (PAOs) or ester-based lubricants, are commonly used in stamping, drawing, and machining operations due to their high lubricity and thermal stability. These lubricants are formulated to provide long-lasting lubrication and protection against wear and tear, making them ideal for use in demanding applications.

Water-Soluble Coolants

Water-soluble coolants, such as emulsions or soluble oils, can be used to provide cooling and lubrication during stamping, drawing, and machining operations. They are typically used when high speeds or fine surface finishes are required. Water-soluble coolants are easy to apply and are known for their ability to maintain their lubricating properties even under high-temperature and high-pressure conditions.

Pastes

Pastes and gels, such as graphite or molybdenum disulfide-based products, can be used for stamping, drawing, and machining operations where a high degree of lubrication is required. These lubricants are typically applied as a thick paste or gel, which provides a long-lasting and effective barrier against friction and wear.

Greases

Greases, such as lithium or sodium-based products, can be used in stamping, drawing, and machining operations where a low-viscosity lubricant is required. Greases are easy to apply and can provide long-lasting lubrication, making them ideal for use in high-speed or high-temperature applications.

Halocarbon Lubricants

Halocarbon lubricants, such as perfluoroether (PFE) or perfluoropolyether (PFPE) lubricants, are among the best lubricants for stamping, drawing, and machining tantalum. These lubricants are known for their high thermal stability, low volatility, and high lubricity, making them well-suited for use in high-temperature and high-pressure environments.

Halocarbon lubricants can maintain their lubricating properties at high temperatures, which makes them ideal for use in stamping, drawing, and machining operations that generate significant heat. Additionally, these lubricants have low volatility, meaning they do not easily evaporate or break down, which can extend the life of the lubricant and reduce the need for frequent reapplication.

However, halocarbon lubricants are typically more expensive than other types of lubricants and may also have a higher environmental impact, as they are not biodegradable and can persist in the environment for long periods of time.

 

Halocarbon lubricants are the best performing lubricants for stamping, drawing, and machining tantalum, due to their high thermal stability, low volatility, and high lubricity. However, it’s important to consider the specific requirements of your operation and to consult with a lubricant specialist to determine the best lubricant for your specific application. Whether you are using synthetic oils, water-soluble coolants, pastes, greases, or halocarbon lubricants, it’s crucial to use the right lubricant to reduce friction, heat, and tool wear during your stamping, drawing, and machining operations.

 

“The Future is Bright: The Growing Demand for Tantalum Across Industries”

Tantalum is a metal with properties that make it highly desirable across several industries due to its unique properties and performance advantages. Admat is an ideal partner for supplying tantalum to these industries, offering high-quality products, competitive prices, and exceptional customer service. Regardless of the industry, Admat has the expertise and resources to meet your tantalum needs.

Chemical Processing: Tantalum is utilized in the production of chemicals and catalysts due to its corrosion-resistant nature. The demand for tantalum in this sector is expected to grow as companies adopt new technologies and process advancements.

Semiconductor: Tantalum serves as a gate electrode material in transistors, making it a critical component in the semiconductor industry. The demand for tantalum in this market is driven by the growth of the electronics market.

Capacitor: Tantalum capacitors are widely used in consumer electronics, automotive electronics, and military electronics. The demand for tantalum in the capacitor market is rising due to the demand for high-performance electronic components.

Medical: Tantalum is utilized in dental implants and surgical instruments due to its high strength and durability. The demand for tantalum in the medical industry is increasing as the demand for high-quality medical products and advanced medical treatments rises.

Energy: Tantalum’s ability to resist corrosion in high-temperature environments makes it a valuable component in the energy sector. The demand for tantalum in this market is driven by the increasing demand for renewable energy and advanced materials in energy production and distribution.

Defense: Tantalum’s strength and durability make it suitable for use in high-stress defense applications, such as weapons systems and aircraft components. The demand for tantalum in the defense industry is rising as the demand for advanced materials in defense applications grows.

Additive Manufacturing: Tantalum’s ability to produce high-quality, intricate parts with high accuracy makes it a valuable component in the additive manufacturing sector. The demand for tantalum in this market is driven by the increasing demand for advanced manufacturing technologies.

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Facts About Niobium: Production, Properties, Applications, and Availability

Niobium – the 41st element on the periodic table– is a soft, grey, crystalline metal used in a variety of applications from steel production to hypoallergenic jewelry. The metal was originally discovered by British chemist Charles Hatchett in 1801 as he examined American minerals from a collection in the British Museum. Hatchett named this element columbium, after Christopher Columbus.  Through the years most people now refer to this element as Niobium.  As tantalum and niobium are often found together and for many years were indistinguishable from each other, the name niobium comes from Niobe, the daughter of Tantalus from ancient Greek mythology.

Production  

Niobium mineral can be found in niobite, euxenite, pyrochlore, and niobite-tantalite. In pyrochlore niobium is often associated with carbonates. Vast deposits of niobium-rich minerals can be found in Russia, Nigeria, Zaire, Canada, along with the leading producer, Brazil.  Annual production is over 50,000 tons of oxide.

Pure niobium is extracted from the mineral by digesting with hydrofluoric acid.  The niobium aqueous solution is separated from other compounds by liquid-liquid extraction.  The purified niobium is then precipitated from the aqueous solution as niobium hydroxide by an alkaline solution such as ammonia.  After calcining the hydroxide is turned into niobium penta-oxide (pentoxide, Nb2O5).  The niobium oxide can be converted to the metal form by aluminum thermite reduction.  The metal is often further purified in an electron beam (EB) furnace to yield niobium ingots.  Mill processes turn the ingot to plate, sheet, tube, and wire.  Superconductor grade niobium (RRR 300) has very low impurities, especially gases, and can be made by repeatedly refining the metal in a high vacuum EB furnace.

Properties 

Niobium is a lustrous, ductile metal.  It features a high melting point (2,477° C), lower density than similar refractory metals, high corrosion resistance (but lower than tantalum), and good cold working properties.

Following is a summary of its properties:

  • Element Category — Transition Metals
  • Phase — Solid
  • Symbol — Nb
  • Number — 41
  • Density — 8.57 grams per cubic centimeter
  • STD Atomic Weight — 92.90638(2) g/mol
  • Crystal Structure — Body Centered Cubic
  • Melting Temperature — 2750 K, 2477° C, 4491° F
  • Boiling Point — 5017 K, 4744° C, 8571° F
  • Electrical Resistivity — (0 °C) 152 nΩ·m
  • Thermal Conductivity — (300 K) 53.7 W·m−1·K−1
  • Thermal Expansion — 7.3 µm/(m·K)

Applications  

Industrial uses for niobium stretch as far back as the early 1900s, and more benefits are being discovered and applied for this valuable element as time goes on.

Niobium is most commonly used to create alloys.  Even with as little as 0.01% niobium, the strength of steel is markedly improved.  These alloys are often found in oil and gas facilities and pipelines.  Niobium superalloys, such as nickel niobium, have a demonstrable ability to maintain stability, making them highly desirable in rockets and jet engines as well as land-based turbines in power plants.

Niobium titanium alloys are superconductive under certain low temperature range.  These alloys are used to create superconducting magnets used in MRI scanners.

Further uses for niobium alloys include:

  • Arc-welding rods for stabilized grades of stainless steel
  • Nuclear reactor control rod due to its high temperature and corrosion resistance, and low neutron absorption at cross-section
  • Crucibles for synthetic diamond manufacturing
  • Sodium vapor lamb, and LCD back lighting
  • Jewelry: brilliant colors can be created on niobium surface
  • Superconductor, supercollider and particle accelerator using ultra-high purity metals and alloys
  • Optical coating and camera lens
  • Lithium niobite for wave guide in communications
  • Thin film solar cell

Product Availability

Admat offers a range line of pure, alloy, and oxide niobium products including:

Pure Niobium 

  • Commercial grade
  • Reactor grade
  • Superconductor grade (RRR300)

Niobium Alloys 

  • Niobium 1% Zirconium
  • Niobium 47% Titanium
  • Niobium 50% Titanium
  • Niobium 55% Titanium
  • Niobium 10% hafnium 1% titanium

Metal and alloy forms 

  • Flat: plate, sheet, foil, strip
  • Round: rod, wire
  • Tube
  • Billet
  • Sputtering target – flat or tube/pipe

Niobium oxides 

  • Ceramic grade
  • Optical grade
  • Crystal grade

 

If you’re interested in discussing how niobium can be used for your application, please feel free to contact our team of experts directly.

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Why Should I Use Tantalum in Corrosive Environments?

Refractory metals are metallic elements that exhibit properties that make them more durable than other metals. For example, they can demonstrate corrosion resistance, thermal and electrical conductivity, and deformation resistance. These characteristics make them ideal for use in highly demanding applications and environments. One example of refractory metals is tantalum, which is prized for its excellent resistance to corrosion. 

What Is Tantalum?

Tantalum is among the most corrosion-resistant of the refractory metals. It possesses a protective oxide layer that is extremely difficult to remove, even when it is exposed to strong and hot acid environments. This layer results in a material with a non-detectable corrosion rate, which essentially means it cannot corrode. For this reason, it is commonly used in the fabrication of the following components:  

Heat Exchanger and Column, Heat Exchanger Gas separation plant, power plant.

  • Columns
  • Condensers
  • Heat exchangers
  • Helical coils
  • Pipe Stools
  • Reactors
  • Valve linings

Tantalum in Highly Corrosive Environments

Due to its unique characteristics, tantalum is ideal for parts and products used in highly corrosive environments. Its resistance to corrosion and inertness with most acids enable it to withstand long-term use within them. Since it is not damaged or degraded by acids, it can remain in contact with the media for extended periods. 

The material is often used for equipment for the chemical processing and pharmaceutical industries since they generally involve hot and highly corrosive environments. It can stand up to exposure to hot, concentrated acids, like hydrochloric acid (HCI) or sulfuric acid (H2SO4). Other industries that use it include aerospace, electronics, medical, steel finishing, and tooling.

Tantalum Products From ADMAT

Tantalum is an ideal material choice for applications where long-term corrosion resistance is critical. If you’re looking for a reliable supplier of tantalum products, ADMAT has got you covered. We’ve provided refractory metals, including tantalum, in various forms for over 20 years. This vast experience has allowed us to fully understand the importance and benefits of specialty materials, which is why we are committed to providing our customers the highest quality products. They find use in a range of industrial applications since they are compliant with many industry standards.

We offer the following tantalum products

tantalum rod

  • Sheet/plate
  • Rod
  • Bar
  • Wire
  • Tube
  • Strip
  • Foil
  • Sinter bar
  • Powder
  • Oxide
  • Grain stabilized
  • Sputtering target
  • Spring wire

To learn more about tantalum in general or our tantalum products, contact us today. For specific product or pricing details, request a quote.

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The Characteristics and Manufacturing Process of Tantalum and Niobium

Tantalum and niobium are transition metals that are commonly found together in nature. They are often difficult to separate from one another due to their similarities in physical and chemical characteristics. In fact, when tantalum was first discovered in 1802, it was confused with niobium, which was discovered much earlier in 1734. It was not recognized as a separate element until 1864. 

While the two materials have many shared properties, there are some key differences between them. Below we highlight each material’s unique characteristics and manufacturing process.

The Characteristics and Manufacturing Process of Tantalum

Tantalum is a dark blue-gray metal that is hard, dense, and ductile. It is also easily fabricated, highly conductive to electricity and heat, and exceptionally resistant to corrosion.

  1. Separation: Since tantalum is often found with niobium, it must undergo a separation process before it can be further refined and used. This process involves treating the ore with a mixture of hydrofluoric acid and sulfuric acid at elevated temperatures, which dissolves the tantalum and niobium into complex fluorides.
  2. Purification: Since other elements are generally present within the ore, the slurry is first filtered and then further processed using a solvent extraction process that uses methyl isobutyl ketone or a liquid ion exchange process that uses an amine extractant in kerosene. The result is a highly purified solution of tantalum.
  3. Conversion: The purified tantalum solution can be turned into tantalum oxide (Ta2O5) or potassium tantalum fluoride (K2TaF7) as needed.
  4. Metal Production: The final step is to convert the tantalum compound into pure tantalum metal using an electrolytic or chemical reduction process.

The Characteristics and Manufacturing Process of Niobium

Niobium—initially known as columbium—is a lustrous gray metal with a high melting point and low density. It is highly ductile and superconductive. 

There are two main processes used for niobium production. They are utilized depending on whether pyrochlore or columbite and tantalum-bearing ores are being processed. 

99.95% fine niobium isolated on white background

  • Pyrochlore Ores: These ores undergo a process that converts the niobium oxide into HSLA ferroniobium. The conversion is performed either through an aluminothermic reduction process or by reduction in an electric arc furnace.
  • Columbite and Tantalum-bearing Ores: These ores undergo the same chemical process outlined in the Tantalum section. Typically, ammonia is introduced to the purified solution of niobium to convert it into niobium hydroxide. The resulting compound is then washed, filtered, and calcined.
  • Metal Production: The calcined niobium hydroxide is then reduced to pure niobium metal using an electrolytic or chemical reduction process.

Learn More About Tantalum and Niobium From the Experts at ADMAT

Want to learn more about tantalum and niobium? Ask the experts at ADMAT! As a leading supplier of refractory metals, including tantalum and niobium, they can answer and address any questions or concerns you may have about these materials. If you want to purchase these metals for your next project, request a quote.

Learn More About Our Tantalum Products

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Choose the Right Tantalum Rod for your Application

Tantalum Rods From Admat Inc.

If you need a metal rod that can withstand high temperatures and has extremely strong chemical resistance to most corrosive environments then tantalum rod is already on your short list of materials.

Tantalum belongs to a class of metals known as refractory metals, which are defined by their strong resistance to heat and wear. It has a melting point of 5,463 °F (2,996 °C), the fourth highest of all metals.  Like most metals, tantalum forms a thin but dense protective oxide layer (Ta2O5) when exposed to the atmosphere. This oxide layer firmly adheres to the surface of the metal, acting as a barrier which protects the underlying metal from further corrosion.

More information on the general properties of tantalum rod can be found on Admat’s Tantalum Properties Page or Admat’s Tantalum Rod Product Page.

 

Below are some examples of common applications for tantalum rods.  Included with each application are some suggestions based on how others in that industry specify the tantalum rods for such uses.  If your application is not on the list, we suggest contacting Admat’s technical sales at 484-322-2091.

 

Machined fasteners

Machined tantalum fasteners are bolts, screws, nuts, washers and threaded rods which are fabricated from tantalum metal rods.  They replace fasteners made of alternative materials prone to failure or that require expensive equipment shutdowns for maintenance. Tantalum fasteners appear in industries such as mining, energy, and pharmaceuticals as well as in metal and chemical processing.  For customers who prefer to make their own fasteners unannealed tantalum rod is most commonly requested.  Annealed tantalum rods are sometimes  difficult to machine because the metal has a tendency to gum.  Unannealed tantalum rods make machining and threading easier.  As a service to our customers, Admat also offers machined fasteners to your custom sizes

Vacuum furnace heating elements  Because of tantalum’s oxidation resistance and high melting point, many vacuum furnace components incorporate tantalum rods. Grain stabilized tantalum rod is designed to survive longer in high temperature environments by reducing grain growth.  Admat can grain stabilize tantalum rods by producing the product using a powder metallurgy process which creates a very uniform and fine grain size or as an alternative the rods can be produced with very small amounts of additives such a Yttrium.  Either method prolongs or prevents the tantalum grains from growing and therefore increases machine life expectancy due to its ability to withstand high temperatures for long periods of time.

Machined parts for chemical processing equipment Tantalum rods have corrosion-resistant properties which make it a choice material for machined parts used in chemical processing equipment. Tantalum machined parts replace inferior materials that do not perform as well in harsh chemical environments and require extensive maintenance.  In most cases customer request tantalum 2.5% tungsten rod which has slightly more strength and corrosion resistance.  When ordering tantalum rods for such applications we suggest you order to ASTM B365 R05200 for pure tantalum rods or ASTM B365 R05252 for tantalum 2.5% tungsten rods.

X-ray/radiation shielding – Due to its high density, tantalum’s radio-opaque qualities make it ideal for X-ray and shielding applications seeking to prevent radiation leakage. Tantalum rods are often manufactured into shielding which protect sensitive electronic components in aerospace structures as well as components operating in corrosive environments.  There is great variability in the tantalum rods used in applications such as this.  Because the shielding is due to tantalum’s density, which is intrinsic, just about any grade of tantalum rod will be functional.

Sputtering Targets for Gun Barrels – Tantalum rods are sometimes used as a sputtering target to coat the inside of gun barrels with tantalum as a replacement for chromium.  This makes the gun barrel manufacturing process more environmentally friendly and lets manufacturers reduce their ecological impact.  When purchasing tantalum for such an application most customers prefer tantalum rods that are fully annealed, melted in an electron beam furnace (ASTM B365 R05200) and have a 99.95% minimum purity.  Some customers have specified tantalum 2.5% tungsten or tantalum 10% tungsten rods.

Learn More About Our Tantalum Rod Products

Facts about Tantalum

Tantalum (Ta) is an unsung hero in modern metallurgy. First discovered by the Swedish chemist Anders Ekeberg in 1802, this versatile metal has become essential to numerous industries over the years.

Raw tantalum rarely occurs in nature. Instead, it is typically found in the ore columbite-tantalite (usually referred to as coltan). Once extracted, pure tantalum is a hard blue-gray lustrous metal.

Since its discovery, tantalum has been used in a number of applications. In the 21st century, it has become a crucial element in the electronics industry, with over 75% of electronics containing tantalum in some form. In particular, engineers have been able to take advantage of some of tantalum’s properties to make capacitors and other components smaller and more efficient.

Properties of Tantalum

Tantalum has several unique characteristics that have led to its increased use in the 21st century. It is a highly stable metal that is almost immune to chemical degradation at temperatures lower than 302 °F (159 °C). In addition, it exhibits high levels of corrosion resistance when it comes into contact with air and moisture.

Like most metals, tantalum forms a thin but dense protective oxide layer (Ta2O5) when exposed to the atmosphere. This oxide layer firmly adheres to the surface of the metal, acting as a barrier which protects the underlying metal from further corrosion.

Tantalum belongs to a class of metals known as refractory metals, which are defined by their strong resistance to heat and wear. It has a melting point of 5,463 °F (2,996 °C), the fourth highest of all metals.

In terms of mechanical properties, tantalum is highly ductile, making it suitable for processes such as bending, stamping, and pressing. When combined with other metals, it can produce alloys with enhanced strength and higher melting points.

Common Uses of Tantalum

Tantalum is generally used in applications that require increased heat, corrosion, and chemical resistance. Below is a list of the commonly available forms of tantalum and their most common uses.

  • Sheet/Plate – Tantalum’s high melting point makes it ideal for high-temperature applications. In sheet form, it is commonly used in linings for columns, vessels, tanks, heat exchangers, and vacuum furnace parts. Thin sheets can also be used for anti-corrosion cladding, repairs, and reinforcement of existing
  • Rod/Wire – Tantalum is also known for its biocompatibility. In other words, it is a nonirritating element that is not affected by bodily fluids. This property makes tantalum wires a popular material for prosthetic implants and other medical devices. In addition, tantalum wires are commonly used in vacuum furnace heating elements, chlorinator springs, light bulb elements, and chemical processing equipment.
  • Powder – In its powder form, tantalum is used to produce electrical circuits, capacitors, and resistors, primarily because its superior capacitance allows it to hold more charge per gram than other materials. This has made it possible to develop smaller electrical parts and, by extension, smaller electrical devices.
  • Tube – Because of their heightened resistance to corrosion, tantalum tubes are often employed in the chemical, petrochemical, and pharmaceutical industries for the processing of compounds that may weaken or destroy other metals. Columns, stacks, and piping are just some of the products constructed from tantalum tubing in these industries.
  • Strips and foils – Similar to sheets, tantalum strips and foils can be used as liners in vacuum furnaces and heat insulation applications. Thin-gauge tantalum strips can also be deep drawn to manufacture crucibles, cups, and other inert laboratory equipment.

Tantalum Physical & General Properties

  • Element Category – Transition Metals
  • Phase – Solid
  • Symbol – Ta
  • Number – 73
  • STD Atomic Weight – 180.94788
  • Crystal Structure – Body Centered Cubic
  • Melting Temperature – 5463° F, 3017° C, 3290 K
  • Boiling Temperature – 9856° F, 5458° C, 5731 K
  • Electrical Resistivity – 20° C, 131 nΩ·m
  • Thermal Conductivity – 300 K, 57.5 W·m−1·K−1
  • Thermal Expansion – 25°C, 6.3 µm·m−1·K−1

Standard Specifications

  • Tantalum Ingot – ASTM B364
  • Tantalum Rod and Wire – ASTM B365
  • Tantalum Tubing – ASTM B521
  • Tantalum Sheet, Plate, Strip and Foil – ASTM B708
  • Medical Grade Tantalum – ASTM F560

Common Tantalum Alloys (UNS Codes)

  • Unalloyed Tantalum (EB Melted) – R005200
  • Unalloyed Tantalum (Powder Metallurgy Grade) – R05400
  • Tantalum 2.5% Tungsten – R05252
  • Tantalum 10% Tungsten – R05255
  • Tantalum 7.5% Tungsten – Spring Grade
  • Grain Stabilized – Furnace Grain

Commercial Grade ASTM Tantalum Purities

  • 99.5% Pure 3N5
  • 99.9% Pure 4N
  • 99.995% Pure 4N5
  • 99.999% Pure 5N

If you’re interested in discussing how tantalum can be used for your application, please feel free to contact our technical team directly.

Learn More About Our Tantalum Products

Tantalum Prices are Climbing… So What Can You Do About It?

If you buy tantalum, you have surely noticed that tantalum prices are climbing. That’s because demand for the versatile gray metal is quickly escalating. The latest forecasts from industry leaders predict a 4-7 year increase in demand and higher market prices for the ore, capacitor powder, melt stock and mill products.

As smartphone and electronics usage grows in third world nations, an increased requirement of tantalum capacitors will drive powder sales. Turbine engine demand in the Asian-Pacific region will require significant volumes of tantalum for their nickel based super-alloys. These factors combined with growth in the chemical processing, defense and semiconductor markets will likely sustain high tantalum demand and continue to drive ore prices.

Some large tantalum users have already begun protecting themselves by entering into blanket contracts for as long as 24 months. These agreements allow suppliers such as Admat to purchase the raw materials at today’s market price. Finished goods are still shipped and invoiced when the customers releases them.

Another method to cut costs is by shifting the machining or fabrication steps to the tantalum supplier. By reducing product weight by purchasing lighter finished or nearly finished parts a substantial savings could be realized. Tantalum suppliers usually have efficient recycle systems in place which means the turnings or trimmings have a higher scrap value as compared to selling the material to traders yourself.

There is really no way to avoid the higher market prices of tantalum over the next few years, but by taking a few extra steps and working with your supplier, there is the opportunity of putting your business in a better position than the competition. If your business is interested in exploring what options are available to limit your exposure to the higher prices, now is the time to contact your supplier. To discuss your options with Admat, please call 484-322-2091.

Learn More About Our Tantalum Products

Save Money by Improving Tantalum Yields

Let’s face it, if you’re buying tantalum, it’s probably because you have no choice. Your application likely demands one of the robust characteristics of the metal, such as the unmatched corrosion resistance, or the magnetic shielding properties, or maybe it’s the extremely high melting temperature. Regardless of why you need it, tantalum is always expensive when compared to metals such as steel, copper or even titanium.

One of the simplest ways to cut tantalum expenses is to improve your yields and reduce the amount of scrap you generate.

  • Why order material in typical rectangular sheet sizes and cut circles out yourself?
  • Why order plates oversized so you can machine to tolerances yourself?
  • Why machine parts from square bricks when you can order near finished custom shapes?

Admat specializes in custom shapes and sizes. Whether it’s round, oval, or an octagon with a square hole, Admat can machine or cut to your requirements. Because the scrap is kept internal to the manufacturing plant, it maintains a higher value and therefore saves you money. Tight tolerances are nothing new to Admat. We will review your requirements and quote you a price on a product that we stand behind.

Speak with our sales department today and find out how Admat can improve your tantalum yields.

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Hafnium – It’s Elemental

Hafnium is element 72 on the periodic table. It is a tetravalent transition metal colored silver gray and is often found in zirconium, its sister element. Discovered in 1923 in Copenhagen, it was named after the city’s Latin name, Hafnia.

Hafnium is used in many industries and hi-tech applications. Some of these include: coatings of nuclear materials in power plants, alloying agents in superalloys, coatings on cutting tools and optics, and in the production of semiconductors. Current demand for Hafnium is just 75 to 80 tons a year. Primary sources for Hf raw materials come from Australia, South America, and China. Supply of the material is estimated at 67 to 72 tons per year. A portion of the superalloy demand is fulfilled with scrap and recycled material.

The largest market for hafnium is the superalloy industry. It is estimated that about 55% of demand comes from producers of alloys which are most commonly used in turbine blades for either aircraft engines or land based turbines in power plants. Because engineers are always seeking new space age materials to improve performance, hafnium is expected to see significant growth in this industry. The metal has been shown to allow aircraft engines to run hotter while being safer and using less fuel. Additionally alloys such as C-103*, a Nb-Hf-Ti alloy is commonly used to make rocket nozzles as it stands up to high temperatures and corrosive chemicals.

Another 15% of Hf demand comes from nuclear power plants which use Hf to coat their nuclear fuel. Because the material is able to absorb neutrons, it is ideal for such applications. There are a significant number of nuclear power plants throughout the world, and that number is ever increasing. Hf demand will be strong for this market as the power plants will utilize the material in both the nuclear reactor and the power generating turbine blades used to create electricity. Constant maintenance of these plants will assure the demand for years to come.

There are smaller applications as well. Roughly 8% of demand is for hafnium welding tips for use with plasma torches. Because Hf sheds electrons and can create an arc, it is an ideal material to use in place of tungsten.

Together, demand for hafnium chloride (HfCl4), hafniumoxide> ( HfO2)and pure hafnium for chemical vapor deposition (CVD) and physical vapor deposition (PVD) totals about 22% of the material demand. This accounts for a combination of end uses which include hard and protective coatings on cutting tools and optics, blue lasers for use in DVD players, and high-k dielectrics, where Hf is ideal to improve the miniaturization and reliability of electronic components.

For most electronic applications hafnium with .2 to .5 percent zirconium is used effectively. For select applications customers may require hafnium with less than .1 percent zirconium content. This grade is priced at a premium because of the difficulty and high cost to produce such high purity Hf.

If your business is seeking a reliable partner for the supply of high purity Hf target plates and discs, contact Admat Inc. (www.admatinc.com), a stocking supplier of electronic grade hafnium targets.

*C-103 is a trademark of Allegheny Technologies Inc.